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Standard Size

  • 6″ x 12″  Sheets
  • Longer rolls available upon request

Standard Substrates

  • Metallic Substrates (Stainless Steel, Aluminum, Copper)
  • Non-metallic Substrates (Graphite)
  • Polymeric Substrates (Kapton, Polyimides)

AeroZero® Laminate Platform

AeroZero® film itself is a durable and insulative polyimide aerogel. Where our customers find the most benefit is by incorporating AeroZero into composite and laminate structures. We have developed our AeroZero Standard Laminates that can be seen in the figure below.

Our laminates are created by combining AeroZero film with a high-temperature adhesive, and at least one other substrate such as metals, polyimides, or other materials that meet our customers needs. We are able to manufacture laminates designed specifically to withstand our customers extreme application requirements, and exceed expectations.

Due to the wide range of laminate configurations available, we are able to provide specialized solutions based on the problems our customers encounter. The unique combination of low thermal conductivity and diffusivity, high heat tolerance, ultra-low dielectric properties, high strength-to-density ratio – all in a very thin profile, combine to make AeroZero laminates a preferred option in demanding industries around the world

See What AeroZero® Can Do For You!

We work closely with our customers to create customized solutions to tackle application challenges. Learn more about how AeroZero® enables innovative designs and contact Blueshift today.

Silicone Adhesive

Aerospace & Defense, Electronics

Metal or Graphite

Aerospace & Defense

Copper

Information Communication Technology (ICT)

Polyimide Film

Aerospace & Electonic Communication

Silicone Adhesive

Aerospace & Defense, Electronics

Metal or Graphite

Aerospace & Defense

Copper

Information Communication Technology (ICT)

Polyimide Film

Aerospace & Electonic Communication

Laminate Constructions

Thermal Management Laminates

Thermal Management Laminates (Ultra High Temp.)

Cu Clad Flex & Multi-layer Circuit Boards

Radome & Antenna Substrates

Specifications

Product Platform AeroZero® (AZ) Single or Double Sided Substrate Adhesive Substrate Thickness Adhesive Thickness Total Laminate Thickness
Product Platform AeroZero® (AZ) AZ + Silicone PSA
Single or Double Sided Single
Substrate None
Adhesive Silicone PSA
Substrate Thickness N/A
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 7.5 Mil
190 µm
Product Platform AeroZero® (AZ) AZ + Metal
Single or Double Sided Single
Substrate Aluminum
Adhesive Silicone PSA
Substrate Thickness 2 Mil
50 µm
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 9.5 Mil
240 µm
Product Platform AeroZero® (AZ) AZ + Graphite
Single or Double Sided Single
Substrate Graphite
Adhesive Silicone PSA
Substrate Thickness 2 Mil
50 µm
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 9.5 Mil
240 µm
Product Platform AeroZero® (AZ) AZ + Copper
Single or Double Sided Double
Substrate Copper
Adhesive Proprietary
Substrate Thickness 0.7 Mil
18 µm
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 9.9 Mil
250 µm
Product Platform AeroZero® (AZ) AZ + Polyimide
Single or Double Sided Single
Substrate Polyimide
Adhesive FEP
Substrate Thickness 1 Mil
25 µm
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 8.5 Mil
220 µm
Product Platform AeroZero® (AZ) AZ + Polyimide
Single or Double Sided Double
Substrate Polyimide
Adhesive FEP
Substrate Thickness 1 Mil
25 µm
Adhesive Thickness 1 Mil
25 µm
Total Laminate Thickness 10.5 Mil
270 µm

Benefits of AeroZero® as an Ingredient in Composite Materials

Machinability

With a machinability index comparable to balsa wood, and no toxic dusting when cut, AeroZero® is an easy material to work with and integrate into existing manufacturing processes.

Lightweight

AeroZero’s® unique material properties empower innovative composite material designs. With a density of 0.30 g/cm3, nearly 5 times lower than the density of normal polyimides (1.4 g/cm3), AeroZero® will offer structural integrity while decreasing total weight.

RF Transparency

AeroZero® film’s dielectric constant is 1.45 with a very low loss tangent of 0.004 over 1 – 10 GHz, which is just 0.45 higher than air itself. As a material with superior thermally insulative capabilities, our polymer aerogel offers revolutionary properties for the radome, radar, and electronics industries.

Insulating

AeroZero’s® low thermal conductivity makes it an ideal material to use in composite structures subject to a wide temperature envelope. With an expected thermal conductivity of just 30mW/KM, the nanoscale voids that make up AeroZero significantly slow heat to transfer through the substance.

Durable

AeroZero® possesses impressive mechanical strength relative to its density. When used in multilayer structures, AeroZero provides outstanding mechanical durability in a wide operating temperature envelope.

SEE WHAT AEROZERO® CAN DO FOR YOU

We work closely with our customers to create customized solutions to tackle application challenges. Learn more about how AeroZero® enables innovative designs and contact Blueshift today.