Low Outgassing Thermal Protection

40X better at blocking heat transfer than traditional polyimide tapes

The Challenge

New satellite designs are outpacing traditional material solutions.

Satellite systems demand precision, performance, and extreme thermal reliability.

In low Earth orbit, harsh thermal cycling (-180 ºC to 170 ºC) and contamination risks can compromise mission success. Traditional tapes can’t keep up.

Our Solution

Blueshift’s low-outgassing  tapes give your satellites a clear performance advantage:

  • Thermal conductivity in space vacuum: 0.008 W/mK (Pressure = <10-5 Torr)
  • Thermal diffusivity in space vacuum: 0.0129 mm²/sec (pressure = <10-5 Torr)
  • Already proven in 10,000+ ft² of deployed spacecraft
  • Meets NASA ASTM E595 outgassing standards
AeroZero GR Tape
Functional layers including graphite, polyimide, and vapor deposited aluminum polyimide.
Why Engineers Are Using Our Low-Outgassing Tapes
  • Superior Thermal Performance
    In the vacuum of space, due to ultra-low thermal conductivity and thermal diffusivity AeroZero dramatically outperforms traditional PI tapes:

    • 15x lower thermal conductivity
    • 8x lower thermal diffusivity
  • Electrical Insulation + RF Transparency
    Maintain high-frequency signal clarity while protecting electronics

  • Lightweight and Flexible
    85% air core technology, thin profile (<200 µm), and roll-to-roll availability streamline integration

  • Easy-Integration
    Peel-and-stick

Applications
  • Composite structures

  • Harness wrapping

  • Spacecraft skins

  • Electronics protection

  • Optics, sensors & detectors

  • Vacuum chamber systems

  • Solar cell protection
  • High-density batteries

Built for the New Space Race

With 4,150+ new LEO satellites projected in the next five years and megaconstellations on the horizon, demand for lightweight, thermally resilient materials has never been higher. 

AeroZero tapes enable OEMs to keep innovating without compromising spacecraft reliability.

Technical Data Sheet
Engineer smarter, lighter, and more resilient satellites with Blueshift.

Whether you’re protecting spacecraft skins, wrapping harnesses, or designing next-gen payloads, Blueshift has your mission covered.