Ultra-Low Outgassing Thermal Protection

Lightweight, high-performance tapes engineered for extreme aerospace & LEO satellite environments.

The Challenge

New satellite designs are outpacing traditional material solutions

Satellite systems demand precision, performance, and extreme thermal reliability

In low Earth orbit, harsh thermal cycling (-180 ºC to 170 ºC) and contamination risks can compromise mission success. Traditional tapes can’t keep up.

Our Solution

Blueshift’s AeroZero® ultra-low outgassing thermal protection tapes deliver unmatched protection in the most demanding space environments — from –200°C to +2,400°C.

  • Already proven in 10,000+ ft² of deployed spacecraft
  • Meets NASA ASTM E595 outgassing standards
  • Designed for cutting-edge LEO satellites & spacecraft
Why Engineers Are Using Our Low-Outgassing Tapes
  • Superior Thermal Performance
    In the vacuum of space, due to ultra-low thermal conductivity and thermal diffusivity AeroZero dramatically outperforms traditional PI tapes.

  • Ultra-Low Outgassing
    Certified to NASA ASTM E595, minimizing contamination risk for optics, detectors, and vacuum-sealed systems.

  • Seamless Integration
    Available in roll-to-roll formats, customizable layers, and easy “peel-and-stick” application. Reduces complexity, saves time, and minimizes added mass.

  • RF Transparent & Flexible
    With ultra-low dielectric constant (Dk) and dissipation factor (Df), AeroZero® maintains RF transparency. Its thin, flexible profile makes it ideal for complex cable geometries and delicate satellite electronics.

Applications
  • Composite structures

  • Harness wrapping

  • Spacecraft skins

  • Electronics protection

  • Optics, sensors & detectors

  • Vacuum chamber systems

  • High-density batteries

Built for the New Space Race

With 4,150+ new LEO satellites projected in the next five years and megaconstellations like Amazon’s Project Kuiper on the horizon, demand for lightweight, thermally resilient materials has never been higher. 

AeroZero® enables OEMs to keep innovating without compromising spacecraft reliability.

Technical Data Sheet
Learn More

Whether you’re protecting spacecraft skins, wrapping harnesses, or designing next-gen payloads, Blueshift has your mission covered.