Aerogel Manufacturing Facilities

Blueshift operates out of a 100,000 square feet facility located in San Antonio, Texas. We are capable of manufacturing large quantities of stock film polymer aerogel with access to dedicated film production lines.

blueshift facility aerial view

Aerogel Lab

We have a 5,000 sq. ft. facility in San Marcos, TX and an additional 5,000 sq. ft. in New Braunfels, TX with multiple wet, dry, and applications development laboratories dedicated for polymer aerogel research and development. Our facilities provide our clients a space to innovate with our lightweight aerogel materials. We will work with you to design and manufacture the best product to fit your plans.

Manufacturing Process

Our manufacturing process starts with a polymer compound. Our patented technology creates a strong molecular polymer gel. The polymer gel is shaped with molds or frames. The liquid in the shape is replaced with air to leave a polymer skeleton with nano-scale voids. We have adopted manufacturing technologies to commercialize polymer aerogels.

Innovate With Us
Blueshift will work closely with you to develop customized solutions, tackle application challenges, and support innovative designs.